Description:

Key Features

Clean Aluminum Cuts The Triple Chip Grind tooth design is built to leave cleaner, burr-reduced cuts in thin aluminum, so you spend less time dressing edges after the cut. Runs Smoother Laser-cut stabilizer vents help cut vibration and noise. That matters when you want a steadier blade path and more predictable results on a miter saw or table saw. Built for Non-Ferrous Metal This Diablo blade is made for thin aluminum and other non-ferrous materials like copper, brass, plastics, and fiberglass, giving one blade useful range across shop and jobsite work.

Overview

The Diablo D10100N 10-in. x 100-Teeth Saw Blade for Thin Aluminum is a 10 inch non-ferrous metal cutting saw blade built for clean cuts in thin aluminum and similar materials. This is a saw blade designed for cutting thin aluminum and other non-ferrous materials on compatible miter saws and table saws. Model Number: D10100N. If you need cleaner edges on aluminum trim, extrusion, pipe, or plate, this blade is set up to do that work with less cleanup than a general-purpose blade.

The big selling point here is the 100-tooth layout paired with Triple Chip Grind tooth geometry. In real use, that means the blade is focused on finish quality and controlled cutting rather than rough, fast rip-style work. For aluminum cutting, that matters. A blade like this helps reduce burrs and rough edge quality, which is exactly what you want when the cut will stay visible or needs to fit cleanly during assembly.

Diablo also uses its TiCo Super-Density Micro-Grain Carbide on this blade. That carbide formula is there for one reason: longer usable life in abrasive metal-cutting applications. Aluminum and other non-ferrous materials can load up a blade fast, so a tooth material that resists wear and helps maintain cut quality over time is not just a paper spec. It means the blade keeps doing its job instead of falling off after a handful of demanding cuts.

Another detail that matters is the Tri-Metal Shock Resistant Brazing. On the job, blades see interrupted cuts, vibration, and plenty of small impacts. Stronger brazing helps the carbide teeth stay put under those conditions, which is a real durability advantage when you're cutting aluminum extrusions, brass stock, or copper tube on a regular basis.

Diablo also adds laser-cut stabilizer vents and a Perma-SHIELD non-stick coating. The vents are there to reduce vibration and noise, which can help with tracking and overall cut accuracy. The coating helps fight heat, gumming, and corrosion. That is especially useful with metal cutting, where heat buildup and material loading can shorten blade life or drag down cut quality.

Fitment is straightforward: this blade has a 10 inch diameter and a 5/8 inch arbor, making it a match for many miter saws, slide miter saws, stationary table saws, and portable table saws that accept that blade size and arbor. Diablo positions it for both corded and cordless saws, so it can make sense whether your aluminum cutting setup lives in the shop or moves from job to job.

In terms of application range, this blade is optimized for thin aluminum up to 1/8 inch wall thickness, and Diablo also notes use across medium and thick aluminum ranges depending on the material profile. It is also intended for non-ferrous materials such as copper, brass, plastics, and fiberglass. That gives it broader value than a blade you would buy for one narrow task and then leave hanging on the wall.

If you are a finish carpenter, remodeler, metal fabricator, sign installer, tile pro cutting aluminum profiles, or a serious DIYer working with non-ferrous stock, this is the kind of specialty blade worth owning. It is not the blade you buy for framing lumber or demolition work. It is the blade you mount when edge quality, control, and cleaner results in aluminum actually matter.

Cleaner Results on Thin Aluminum

This blade is aimed at finish-quality metal cutting, not rough general use. The tooth count, grind, and non-ferrous focus all work together to leave smoother cuts in aluminum stock and trim pieces.

• 10 inch blade diameter with 100 teeth for controlled, fine-cutting performance
• Rated up to 6000 RPM for use on compatible saws within the blade's operating limits

What's in the Box

• (1) Diablo D10100N 10 in. x 100 tooth thin aluminum cutting saw blade

Key Specifications

Compatibility

Blade Fit Fits saws that accept a 10 inch blade with a 5/8 inch arbor. Compatible Saw Types Suitable for compatible miter saws, slide miter saws, stationary table saws, and portable table saws. Material Use Designed for thin aluminum and non-ferrous materials including copper, brass, plastics, and fiberglass.

Built For

Metalworking Remodeling Finish Carpentry General Contracting DIY / Hobbyist Aluminum Extrusions Copper Pipe Brass Plate

Pro Tip

For visible aluminum trim or extrusion, slow the feed rate and keep the work firmly supported. This 100-tooth blade is built for finish quality, so letting the teeth do the work usually gives a cleaner edge than trying to force the cut.

Warranty & Support

No manufacturer warranty is listed for this blade.

Tool Nut's Take

Tool Nut's Take

Diablo D10100N 10-in. x 100-Teeth Saw Blade for Thin Aluminum is the right blade when finish quality matters

This is a purpose-built aluminum cutting blade that makes a lot more sense than trying to get by with a general wood blade on non-ferrous material.

• Who it's for: Pros and serious DIY users cutting aluminum trim, extrusion, pipe, brass, copper, or similar non-ferrous stock on a miter saw or table saw.
• Why it stands out: The 100-tooth layout, Triple Chip Grind geometry, anti-vibration vents, and Diablo carbide package are all aimed at cleaner cuts and longer life in metal-cutting work.
• Worth knowing: This is a specialty blade, not a do-everything option. If your main goal is clean aluminum cuts, it is a smart buy. If you want an all-purpose blade for lumber too, this is not that blade.

Common Questions

• What is this blade designed to cut? It is designed for thin aluminum and other non-ferrous materials such as copper, brass, plastics, and fiberglass.
• What saws can use this blade? It fits compatible miter saws, slide miter saws, stationary table saws, and portable table saws that accept a 10 inch blade with a 5/8 inch arbor.
• What is the maximum blade speed? The listed maximum speed is 6000 RPM.
• Why does this blade have so many teeth? The 100-tooth design is there to support smoother, cleaner cuts in aluminum where edge quality matters more than aggressive stock removal.